Hebei Shenyi Metal Products Co., Ltd. is one of the leading manufacturers and suppliers of metal wire cable basket in China. If you're going to wholesale bulk metal wire cable basket made in China, welcome to get free sample from our factory. All customized metal products are with high quality and competitive price.
Manufacturing Process
1. Raw Material Selection
The process begins with high‑quality wire rods – either Q235 carbon steel or stainless steel grades 304, 316, and 316L. Wire diameters range from 3 mm to 6 mm depending on the required load rating. All incoming wire is inspected for diameter tolerance (within ±0.05 mm) and surface smoothness to guarantee a defect‑free starting point.
2. Automated Mesh Welding
Our factory is equipped with a fully automatic PLC‑controlled welding line. The wire is straightened, fed into position, and welded at every intersection using multi‑point projection welding technology. Dual 250 KVA transformers provide stable energy, ensuring each weld is strong, consistent, and free of spatter. The welding process is servo‑driven, which guarantees uniform mesh spacing – typically 50×100 mm or custom patterns. Automatic stepping moves the mesh forward precisely, achieving high production efficiency while eliminating missed or false welds.
All welded joints are subsequently ground flush. This step removes any microscopic protrusions, creating a smooth surface that will not damage cable insulation during installation or long‑term vibration. The resulting mesh panel is flat, rigid, and dimensionally accurate.
3. Precision Trimming and Edge Finishing
After welding, each panel passes through a hydraulic shearing system that cuts all four sides to the customer's specified length and width (widths from 50 mm to 1000 mm, lengths from 300 mm to 4000 mm). The cutting blades are servo‑controlled to ensure square, burr‑free edges. Immediately after trimming, every cut edge is deburred automatically. For galvanised steel baskets, a zinc‑rich touch‑up paint is applied to the cut surfaces – a critical step that prevents red rust from initiating at exposed steel edges.
4. Surface Treatment
Depending on the application environment, we apply one of several finishes:
Electro‑galvanizing (≥12 μm)
A bright, uniform zinc layer for indoor dry areas.
Hot‑dip galvanizing (>60 μm)
A thick, metallurgically bonded zinc‑iron alloy that provides decades of protection in outdoor, humid, or mildly corrosive environments.
Powder coating (>60 μm)
Electrostatic application followed by oven curing; offers excellent chemical resistance and optional RAL colours for indoor commercial or industrial use.
Pickling and passivation
For stainless steel baskets, this chemical treatment removes heat scale and restores the passive oxide layer, maximising corrosion resistance in coastal or chemically aggressive settings.
All coating thicknesses are continuously monitored to meet JB/T 10216 and GB/T 29415 standards. The finishing lines ensure 100% coverage – including internal wire intersections – leaving no bare metal exposed.
5. Quality Control and Accessory Matching
Finished baskets undergo a final inspection for mesh uniformity, weld strength, and surface finish integrity. We also produce a full range of matching accessories – bends, tees, crosses, end caps, splice plates, bolts, and brackets – using the same materials and finishes. This guarantees galvanic compatibility and system‑wide load consistency.
Shipping and Logistics
1. Compact Nesting for Space Saving
Metal wire cable baskets are inherently nestable. Unlike solid‑bottom trays, mesh baskets can be stacked inside one another without damaging the surface finish. We carefully nest baskets of the same size to minimise volume. This reduces shipping cube by up to 60% compared to conventional trays, directly lowering freight costs.
2. Secure Packaging
Each nesting stack is banded with polyester strapping to prevent shifting during transit. For added protection, we place edge protectors at all strap contact points. The stacks are then packed onto export‑grade wooden pallets (heat‑treated and ISPM‑15 certified for international shipments). For stainless steel or powder‑coated baskets, interleaving paper or foam sheets are placed between layers to prevent scratching. All small accessories (bolts, brackets, splice plates) are packed in separate, labelled cartons and secured on the same pallet or in a master carton.
3. Multi‑Modal Transport
Our factory is located with convenient access to major ports and ground freight networks. We can arrange:
LCL (Less than Container Load) for small orders – pallets shipped via ocean freight.
FCL (Full Container Load) for volume orders – 20‑ft or 40‑ft containers, with pallets arranged to maximise container utilisation (typically 24–28 pallets per 40‑ft container, depending on basket dimensions).
Air freight for urgent projects – small quantities can be shipped within 3‑5 working days.
Rail and truck for land‑locked destinations.
Conclusion
The Metal Wire Cable Basket from Shenyi Metal Products Co., Ltd. is a product of precision manufacturing – from automated welding and edge finishing to rigorous surface treatment. Our compact nesting and secure packaging reduce shipping costs while protecting the product. Whether your project requires standard sizes or custom dimensions, we deliver a cable basket that is strong, cable‑friendly, and corrosion‑resistant, backed by efficient logistics that get it to your site on time and in perfect condition.
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